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TS五大工具——潜在失效模式(FMEA)

TS五大工具——潜在失效模式(FMEA)
  • 添加时间:【2009-02-25 00:00:00】
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TS五大工具——潜在失效模式(FMEA).doc

概要····························································································································· 1

························································································································· 概述 1

············································································································ 什么是FMEA 1

·················································································································· 手册格式 1

FMEA的实施·········································································································· 2

跟踪······················································································································· 4

设计FMEA·············································································································· 7

简介 ······························································································································ 9

顾客定义················································································································ 9

小组努力················································································································ 9

设计FMEA的开发········································································································· 10

1) FMEA编号····································································································· 13

2) 系统、子系统或零部的名称及编号································································· 13

3) 设计责任········································································································ 13

4) 编制者··········································································································· 13

5) 车型年/项目··································································································· 13

6) 关键日期········································································································ 13

7) FMEA日期····································································································· 13

8) 核心小组········································································································ 15

9) 项目/功能······································································································· 15

10) 潜在失效模式································································································· 15

11) 潜在失效的后果····························································································· 17

12) 严重度(S)·································································································· 17

推荐的DFMEA严重度评价准则····································································· 19

13) 级别··············································································································· 19

14) 失效的潜在起因/机理····················································································· 19

15) 频度(O)····································································································· 21

推荐的DFMEA频度评价准则········································································· 23

16) 现行设计控制································································································· 23

17) 探测度··········································································································· 25

推荐的DFMEA探测度评价准则····································································· 27

18) 风险顺序数(RPN)······················································································ 27

19) 建议的措施···································································································· 29

20) 建议的措施的责任·························································································· 29

21) 采取的措施···································································································· 31

22)措施的结果···································································································· 31

跟踪措施························································································································ 31

过程FMEA················································································································· 33

简介 ····························································································································· 35

顾客的定义··········································································································· 35

小组的努力··········································································································· 35

过程FMEA的开发········································································································· 37

1) FMEA编号······································································································ 37

2) 项目················································································································ 39

3) 过程责任········································································································· 39

4) 编制者············································································································· 39

5) 车型年/项目····································································································· 39

6) 关键日期········································································································· 39

7) FMEA日期······································································································ 39

8) 核心小组········································································································· 39

9) 过程功能/要求································································································· 39

10) 潜在失效模式·································································································· 39

11) 潜在失效的后果······························································································· 41

12) 严重度(O)··································································································· 41

推荐的评价准则······································································································ 43

13) 级别················································································································ 45

14) 失效的潜在起因/机理······················································································· 45

15) 频度(O)······································································································· 47

推荐的评价准则······································································································ 47

16) 现行过程控制·································································································· 49

17) 探测度(D)··································································································· 51

推荐的评价准则······································································································ 53

18) 风险顺(RPN)······························································································· 53

19) 建议的措施······································································································ 55

20) 建议的措施的责任··························································································· 57

21) 采取的措施······································································································ 57

22) 措施的结果······································································································ 57

跟踪措施················································································································ 57

附录

A 设计FMEA质量目标························································································· 59

B 过程FMEA质量目标························································································· 60

C 设计FMEA的框图示例····················································································· 61

D设计FMEA的标准表格 (控制栏分1栏和2栏)················································ 62

E设计FMEA示例··································································································· 64

F系统FMEA··········································································································· 65

G 过程FMEA的标准表格 (控制栏分1栏和2栏)··············································· 68

H 过程FMEA示例·································································································· 70

I 带有Ppk值的频度评价准则················································································· 71


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